Improvement of carton machining equipment
2024-04-18
At present, in terms of the condition of the processing equipment in the back process of most carton machinery, the structure is relatively aging, the performance is poor, and the crimping and printing effects are not ideal; the speed of changing products is slow, the production efficiency is low, and the operation and maintenance are not very convenient, which is very unsuitable for the development needs of the carton processing industry.
1. Change the original chain and manual paper feeding mechanism to a chain automatic paper feeding mechanism. The original chain paper feeding mechanism relies on manual paper feeding one by one on the paper feeding table.The disadvantage of this paper feeding method is that the labor intensity of the operator is high, the paper feeding efficiency is low, and the accuracy is poor.After changing to a chain automatic paper feeding mechanism, the cardboard is stacked on the paper feeding table and automatic paper feeding is implemented, which not only reduces the labor intensity of the operator, but also improves the efficiency and accuracy of paper feeding.
2. The original phase manual adjustment mechanism was changed to manual zero-return fine-tuning and automatic zero-return fine-tuning manual adjustment. The adjustment speed is slow, the number of trial adjustments is large, and the cardboard is wasted.After adopting zero-return fine-tuning, the adjustment speed is not only improved, but also the operation is more convenient.Using zeroing, in theory, sheets of cardboard should be finished products, which greatly saves the cardboard of the test machine.
3. Improve the adjustment method of slotting knife and crimping wheel. Old-fashioned ordinary models adjust the knife and adjust the crimping wheel one by one. There are eight tool trays up and down, eight crimping wheels, and four slitting knives. 20 adjustments are required.This method is improved to manual linkage tool adjustment and automatic linkage tool adjustment.With this mechanism, as long as a cutter plate is adjusted, the upper and lower cutter plates and the upper and lower crimping wheels will move in linkage, and the tool adjustment speed has been increased many times, which is particularly suitable for multi-variety small-batch processing.4. Change the original semi-automatic ink circulation to manual automatic circulation and pneumatic automatic circulation. The original semi-automatic circulation means that the ink circulates when the machine is turned on, and the ink cannot circulate when the machine is turned off.This can easily cause the ink to dry up on the anilox roller, clogging the mesh, and affecting the printing effect.After changing to manual automatic circulation and pneumatic automatic circulation, the above situation can be avoided, and the printing effect can be greatly improved.
Through the improvement of crimping and slotting, the crimping effect and slotting effect can be improved, and the service life of the slotting knife can be extended.After the above improvements, not only has the production efficiency, performance, and speed of product transformation been improved, but the appearance of the equipment has also been greatly improved, and the manufacturing cost has not increased much.If the design and production of standardized, serialized, and modular solutions are adopted, the manufacturing cost will be reduced and the quality will be improved.If all carton equipment manufacturers work hard in this regard, the technical level of carton machining equipment in our country will be further improved.
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